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Chapter 1 Getting Started1

1-1 Introduction1

1-2 Creating a First Sketch3

1-3 Creating a Solid Model5

1-4 Exercise Problems10

Chapter 2 Two-Dimensional Sketching15

2-1 Introduction15

2-2 Line15

2-3 Spline17

2-4 Circle18

2-5 Ellipse18

2-6 Arc20

2-7 Rectangle22

2-8 Fillet22

2-9 Chamfer23

2-10 Polygon25

2-11 Mirror26

2-12 Rectangular Pattern27

2-13 Offset28

2-14 Extend28

2-15 Trim28

2-16 Move30

2-17 Rotate31

2-18 Constraints32

2-19 Show Constraints33

2-20 To Edit a Sketch34

2-21 Insert AutoCAD File35

2-22 Text38

2-23 Exercise Problems40

Chapter 3 Three-Dimensional Models47

3-1 Introduction47

3-2 Extrude47

3-3 Revolve48

3-4 Holes50

3-5 Shell52

3-6 Fillet54

3-7 Chamfer55

3-8 Face Draft55

3-9 Split58

3-10 Mirror59

3-11 Rectangular Pattern60

3-12 Circular Pattern61

3-13 Sketch Planes62

3-14 To Edit a 3D Model63

3-15 Default Planes and Axes66

3-16 Work Planes67

3-17 Angled Work Planes71

3-18 Offset Work Planes72

3-19 Work Points73

3-20 Work Axes75

3-2l Ribs（Webs）75

3-22 Loft75

3-23 Sweep77

3-24 Coil78

3-25 Model Material80

3-26 Exercise Problems84

Chapter 4 Orthographic Views97

4-1 Introduction97

4-2 Fundamentals of orthographic Views97

4-3 Orthographic Views with Inventor103

4-4 Isometric Views106

4-5 Section Views107

4-6 Offset Section Views110

4-7 Aligned Section Views111

4-8 Detail Views111

4-9 Broken Views112

4-10 Auxiliary Views113

4-11 Exercise Problems116

Chapter 5 Assembly Drawings133

5-1 Introduction133

5-2 Bottom-Up and Top-Down Assemblies133

5-3 To Start an Assembly Drawing133

5-4 Degrees of Freedom134

5-5 Move and Rotate137

5-6 Constraint137

5-7 Sample Assembly Problem SP5-1142

5-8 Presentation Drawings142

5-9 Animation145

5-10 Isometric Drawings146

5-11 Assembly Numbers146

5-12 Parts List149

5-13 Title Block151

5-14 Drawing Sheets153

5-15 Other Types of Drawing Blocks154

5-16 Sample Problem SP5-2157

5-17 Top-Down Assemblies158

5-18 Editing a Part within an Assembly Drawing172

5-19 Pattern Component174

5-20 Mirror Components174

5-21 Copy Components174

5-22 Exercise Problems178

Chapter 6 Threads and Fasteners193

6-1 Introduction193

6-2 Thread Terminology193

6-3 Thread Callouts-Metric Units194

6-4 Thread Callouts-ANSI Unified Screw Threads194

6-5 Thread Representations195

6-6 Internal Threads196

6-7 Threaded Blind Hoies197

6-8 Creating Threaded Holes Using the Hole Command198

6-9 Standard Fasteners201

6-10 Sizing a Threaded Hole to Accept a Screw202

6-11 Screws and Nuts204

6-12 Types of Threaded Fasteners208

6-13 Flat Head Screws-Countersunk Holes209

6-14 Counterbores212

6-15 To Draw Fasteners Not Included in the Content Center215

6-16 Fasteners from the Web216

6-17 Sample Problem SP6-1217

6-18 Washers220

6-19 Set Screws223

6-20 Rivets226

6-21 Exercise Problems227

Chapter 7 Dimensioning247

7-1 Introduction247

7-2 Terminology and Conventions-ANSI248

7-3 Creating Drawing Dimensions249

7-4 Drawing Scale254

7-5 Units254

7-6 Aligned Dimensions256

7-7 Radius and Diameter Dimensions256

7-8 Dimensioning Holes258

7-9 Dimensioning Counterbored,Countersunk Holes261

7-10 Angular Dimensions262

7-11 Ordinate Dimensions264

7-12 Baseline Dimensions266

7-13 Hole Tables268

7-14 Locating Dimensions268

7-15 Fillets and Rounds270

7-16 Rounded Shapes—Internal270

7-17 Rounded Shapes—External270

7-18 Irregular Surfaces270

7-19 Polar Dimensions272

7-20 Chamfers272

7-21 Knurling273

7-22 Keys and Keyseats273

7-23 Symbols and Abbreviations273

7-24 Symmetry and Centerline275

7-25 Dimensioning to a Point275

7-26 Sectional Views275

7-27 Orthographic Views276

7-28 Exercise Problems277

Chapter 8 Tolerancing289

8-1 Introduction289

8-2 Direct Tolerance Methods289

8-3 Tolerance Expressions290

8-4 Understanding Plus and Minus Tolerances290

8-5 Creating Plus and Minus Tolerances291

8-6 Limit Tolerances293

8-7 Angular Tolerances294

8-8 Standard Tolerances296

8-9 Double Dimensioning296

8-10 Chain Dimensions and Baseline Dimensions297

8-11 Tolerance Studies299

8-12 Rectangular Dimensions299

8-13 Hole Locations300

8-14 Choosing a Shaft for a Toleranced Hole300

8-15 Sample Problem SP8-1301

8-16 Sample Problem SP8-2302

8-17 Nominal Sizes302

8-18 Standard Fits（Metric Values）302

8-19 Hole and Shaft Basis303

8-20 Calculated Hole and Shaft Sizes303

8-21 Standard Fits （Inch Values）303

8-22 Sample Problem SP8-3303

8-23 Preferred and Standard Sizes308

8-24 Surface Finishes308

8-25 Surface Control Symbols311

8-26 Design Problems314

8-27 Geometric Tolerances318

8-28 Tolerances of Form318

8-29 Flatness318

8-30 Straightness318

8-31 Straightness（RFS and MMC）319

8-32 Circularity321

8-33 Cylindricity322

8-34 Geometric Tolerances Using Inventor323

8-35 Tolerances of Orientation329

8-36 Datums329

8-37 Perpendicularity330

8-38 Parallelism332

8-39 Angularity332

8-40 Profiles332

8-41 Runouts334

8-42 Positional Tolerances335

8-43 Virtual Condition337

8-44 Floating Fasteners337

8-45 Sample Problem SP8-4338

8-46 Sample Problem SP8-5338

8-47 Fixed Fasteners339

8-48 Sample Problem SP8-6340

8-49 Design Problems340

8-50 Exercise Problems343

Chapter 9 Bearings and Shafts371

9-1 Introduction371

9-2 Sleeve Bearings371

9-3 Sample Problem SP9-1373

9-4 Sample Problem SP9-2374

9-5 Ball Bearings377

9-6 Shafts380

9-7 Shear and Moment Diagrams382

9-8 Minimum Shaft Diameters388

9-9 Shock Factors389

9-10 Shaft Deflection390

9-11 Sample Problem SP9-3392

9-12 Sample Problem SP9-4393

9-13 Critical Speed394

9-14 Sample Problem SP9-5394

9-15 Exercise Problems399

Chapter 10 Gears403

10-1 Introduction403

10-2 Gear Terminology404

10-3 Gear Formulas404

10-4 Drawing a Gear Using Inventor405

10-5 Gear Ratios406

10-6 Gear Trains408

10-7 Designing Gear Speed Ratios409

10-8 Forces in Gears410

10-9 Sample Problem SP10-1412

10-10 Sample Problem SP10-2413

10-11 Design Accelerator—Spur Gears414

10-12 Forces in Gear Trains416

10-13 Sample Problem SP10-3417

10-14 Sample Problem SP10-4418

10-15 Safety Factors418

10-16 Service Factors419

10-17 Lubrication Factors419

10-18 Sample Problem SP10-5419

10-19 Manufacturers'Catalogs419

10-20 Web Sites421

10-21 Forces in Nonmetallic Gears421

10-22 Sample Problem SP10-6422

10-23 Metric Spur Gears422

10-24 Bevel Gears423

10-25 Worm Gears423

10-26 Matching Gears and Shafts423

10-27 Center Distance and Backlash424

10-28 Sample Problem SP10-7425

10-29 Gear Assembly Animation433

10-30 Exercise Problems436

Chapter 11 Cams,Springs,and Keys445

11-1 Introduction445

11-2 Displacement Diagrams445

11-3 Drawing a Cam Using Inventor446

11-4 Sample Problem SP11-1450

11-5 Animating Cams and Followers452

11-6 Springs457

11-7 Forces in Springs464

11-8 Keys and Keyways468

11-9 Metric Keys473

11-10 Key and Keyway Tolerances474

11-11 Exercise Problems476

Chapter 12 Sheet Metal and Weldments481

12-1 Introduction481

12-2 Sheet Metal Drawings481

12-3 Weldments—Fillet Welds490

12-4 Weldments—Groove Welds496

12-5 Sample Problem SP12-1498

12-6 Exercise Problems500

Chapter 13 The Design Process511

13-1 Introduction511

13-2 Selecting a Design Group511

13-3 The Design Project512

13-4 Understanding the Design Problem513

13-5 Creating a Solution513

13-6 Managing the Design Process515

13-7 Procurement518

13-8 The Motor—The First Unexpected Problem518

13-9 String Climber Concept Sketch520

13-10 Drawing Layout521

13-11 Modified Parts524

13-12 Electrical Schematic524

13-13 Estimated Speed525

13-14 Final Drawings525

13-15 Test and Modification526

13-16 Exercise Problem527

Chapter 14 Design Projects529

14-1 Introduction529

14-2 Head Bangers—Rating 2530

14-3 The String Climber—Rating 7532

14-4 Rope Bomber—Rating 3533

14-5 Tug of War—Rating 5535

14-6 Footbag Drop Madness—Rating 3537

14-7 Peak Performance—Rating 5539

14-8 S-Car—Rating 8541

14-9 Cam Car—Rating 9542

14-10 Cam Project—Rating 7544

14-11 Gondola Project—Rating 7546

Index547